Process Flow
Serial number | Key process steps | Key equipment | Process Description and Parameters |
1 | Incoming inspection of raw and auxiliary materials | / | 1. Use products from manufacturers that have obtained production licenses for raw and auxiliary materials. 2. Upon receipt of raw and auxiliary materials, complete inspection records and verify the two certificates and one report. |
2 | Saline solution preparation | 1. Feed water tank; 2. Electronic Weighing Scale | Measure and mix the ingredients strictly in accordance with the work instruction; stir for 20–25 minutes to ensure uniform dispersion of water and no visible particles, and dissolve all the edible salt completely. |
3 | Knead the dough | Dough mixer | 1. Strictly adhere to measured batching and add ingredients according to the specified process ratios. 2. Mix dry ingredients for 1 minute, then knead in the mixer on medium speed for 3 minutes, followed by high speed for 8–10 minutes. 3. Food additives shall be used in strict compliance with the requirements of GB 2760. |
4 | Steaming and boiling | Steamer for noodles | 1. The steam pressures at the front, middle, and rear sections are sequentially 10/30/30 kPa (±2 kPa). Depending on factors such as knife type and sheet thickness, the steam pressure may be reduced to prevent over‑steaming; the specific procedure shall follow the process documentation approved by the R&D department. 2. Steaming/cooking time ≥ 2 minutes |
5 | Fried | Fryer | Frying temperature settings: initial oil temperature: 120–130°C; subsequent oil temperature: 148–165°C. Frying time: 80–120 seconds, until the dough rounds achieve a golden‑yellow color. |
6 | Inner packaging | Horizontal pillow-type packaging machine | 1. Maintain strict hygiene in the packaging room by disinfecting equipment and the air before and after use, and require personnel to pass through changing, hand-washing, and disinfection facilities before entering the packaging area. 2. Set the ozone sterilization period from midnight to 1:30 a.m. each night, and ensure that production equipment remains clean. 3. Packaging shall be strictly measured, and the net content shall comply with the Measures for the Supervision and Administration of Metrological Compliance of Prepackaged Commodities. 4. The inner packaging materials may be used only after sterilization. |
Automatic packaging machine | |||
Fully automatic packaging machine |